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Fontys University

Hands-On Development of Sustainable Polymer Composites

Context

Fontys University of Applied Sciences in the Netherlands runs specialized polymer-studies programs focused on material development and additive manufacturing.

As part of their research and education activities, students investigate new polymer formulations, recyclability, and sustainable composite materials.

Providing hands-on access to material experimentation is essential for training future polymer engineers and researchers.

Fontys Plastic Extrusion Teaching
“Our students use filament extrusion to experiment with materials and explore new applications in 3D printing.”
 
- Guido Smets, Project Leader & Researcher, Fontys University

The Challenge

Polymer research and education require hands-on experimentation with different materials and processing techniques.

However, traditional industrial extrusion equipment is often complex to operate and requires large material batches, making it less suitable for university research environments.

Fontys needed a workflow that would allow students to experiment with polymer formulations using small material quantities, while maintaining flexibility for research projects and classroom training.

Cellulose polymer filament

The Approach

To support polymer research and education, Fontys implemented an in-house workflow that allows students and researchers to convert raw polymer materials into filament for additive manufacturing.

By producing filament internally, students can experiment with different polymer formulations and evaluate their behavior in real printing applications.

This approach enables hands-on material development while minimizing material consumption and simplifying the learning process.

Fontys teacher with Filament Maker