The Filament Maker TWO next to a laptop logging its data.
Filament Maker TWO

Advanced Polymer Extrusion System for Research and Material Development

A lab-scale extrusion platform designed for testing, developing, and validating thermoplastics. Engineered for researchers, material scientists, and innovation teams pushing the boundaries of polymer processing.

Trusted by Leading Engineers, Researchers, and Universities Worldwide
The Filament Maker TWO with a deep red background.
The profile of the filament maker two, on a dark red background
The screen of the filament maker two, with the heaters' temperature settings on.
A top view of the hopper, filled with PLA
The puller wheels guiding light blue filament onto the spool
The front of a 3kg spool of light blue filament
The top front of the filament maker two, with the 3devo logo
The puller wheels and winder system guiding the light blue filament onto the spool, while maintaining enough tension
A close up of the side of the filament maker two, in a dark red background

What’s New in the Filament Maker TWO?

1

Easier Access for Repairs

Modular build makes cleaning, maintenance, and part replacement simple and user-friendly - right from your lab.
Easier Access for Repairs
2

Advanced Data Monitoring

Track every variable with the new sensor, real-time logs, and thermal mapping to support quality control and material insights.
Advanced Data Monitoring
3

Enhanced Extrusion Control

Achieve tighter process control, faster heating, and improved material compatibility with a powerful new drive, longer screw, and smarter components.
Enhanced Extrusion Control
4

Built as a Platform

Open API, CAN bus integration, and hardware-ready design make this a tool that grows with your research.
Built as a Platform
5

Improved Used Experience

Touchscreen UI for adjustments and notifications, more intuitive extrusion hardware, and up to 3kg spool capacity.

Improved Used Experience
Access for Repairs

1. Easier Maintenance in R&D Environments

The machine’s split housing ensures internal access, allowing for:

  • Quick screw removal for cleaning between tests and monitoring polymer melting, additive dispersion, or early degradation.
  • Troubleshooting process issues
  • Switching materials efficiently in R&D workflows
  • Easy removal of the insulation sleeve, die head and nozzle
  • Access to components for straightforward maintenance
The machine with it's housing panels removed, and the extrusion system inside it visible.
Remote & Advanced Data Monitoring

2. Turn Every Extrusion
Into a Data Point

A reading of the 3-axis sensor, with different measurements for each of the 3 axis.
A thermal snapshotof the filament reading 76.34 degrees Celcius.
A timeline snapshot of the filament production process, highlighting a bump on the filament.
A reading of the 3-axis sensor, with different measurements for each of the 3 axis.
A thermal snapshotof the filament reading 76.34 degrees Celcius.
A timeline snapshot of the filament production process, highlighting a bump on the filament.

With advanced monitoring, you can validate hypotheses, detect trends, and export clean datasets - essential for high-stakes research:

  • High-speed 3-axis filament sensor (10μm resolution, > 25 measurements per second), measuring for filament ovality
  • Real-time data logging + remote access through an open-source database software

    Available Soon:

  • Image processing capability, allowing for real-time monitoring of the filament's integrity, in order to identify and correct any imperfections
  • Infrared thermal camera measuring the filament surface temp before it reaches the puller wheels, ensuring consistent filament quality, especially for high-temp materials
  • Automatic spool fullness detection
Achieve Industry-Grade Precision

3. Precision Control for Reliable Material Testing

The Filament Maker TWO offers significant extrusion control advantages over its predecessor:

  • Near-zero RPM fluctuation due to its more powerful extruder drive system (3x the torque)
  • Extended screw (50mm longer) for increased melt control (choose between mixing, precision or custom designed)
  • Faster and more stable temperature control with multi-zone heating
  • Cooled hopper with active temp monitoring
  • Material and spooling presets, to instantly start extruding
The front of the machine disassembled, with the screw being exposed.
Future-Proof Technology

4. Built for Customization and Long-Term Innovation

Two engineers modifying the filament maker.

This isn’t just a closed-loop machine - it’s a platform. You can customize it according it to your research needs, and also scale it with new modules or features in the future:

Available Soon:

  • Open REST API for external control and data integration
  • CAN bus connectors for custom attachments (mixers, feeders, etc.)
  • Modular add-ons in co-operation with our R&D department
  • Continuous firmware updates based on user feedback
Precise control and real-time feedback

5. Improved User Experience

Whether you’re adjusting parameters on the fly or logging data for later analysis, its improved user experience is there to keep your research moving forward, not slow it down:

  • Touchscreen interface with easily accessible settings, parameter controls, and teal-time notifications
  • Variable puller to accommodate different materials, ensuring
    optimal tension across both flexible and rigid materials
  • Spool chuck design to make loading simple and reduce setup time
  • Up to 3kg spool capacity
The touchscreen showing the adjustable temperature settings for the heaters.
The puller wheels with a lever for adjusting tension
The spool chuck mechanism, where by twisting the spool holder it expands, securing the spool
The touchscreen showing the adjustable temperature settings for the heaters.
The puller wheels with a lever for adjusting tension
The spool chuck mechanism, where by twisting the spool holder it expands, securing the spool

Compatible Polymers

The Filament Maker TWO is engineered for advanced polymer research and development, capable of processing a wide range of thermoplastics with precision. Its use cases include material validation, formulation testing, and recycling across various polymer types.

Common waste to recycle

PET PLA PP HDPE
PETG ABS PS LDPE
PC PHB

Engineering polymers

TPU POM PA6 PVA
TPE PCL PA66 PA
ASA PA12

High performance polymers

PEEK PEI PSU
PEKK PPSU

Additives and composites

Carbon fiber
Ceramic powder
Chemical additives
Metal powder
Wood
Glass fiber
Nanoparticles
Blends of polymers
Biodegradable polymers

Specifications

Column 1
Column 2
Size and Weight
Dimensions
Weight
606 x 258 x 526 mm
42 kg
Extrusion Drive
Max. torque
Max. RPM
40 Nm
0 – 15 RPM
Hopper System
Volume
Active cooled
2.6 L
Yes
Band Heaters
Max. Temperature
Heating zones
Heater power
450 °C
4
230W per heater
Compression Screw
Screw Material
Hardening treatment
Compression
Screw Design
Compression Ratio
L/D ratio
High Chromium and Molybdenum steel alloy
Nitrided
3 stages
Interchangeable
2,25
17,75
Filament sensor
Resolution
Framerate
Measurements
Measurements axis
Thermal sensor
10 µm
5 fps
> 25 per second
3
Yes
Puller
Low Temp High Grip Max.
High Temp Nonstick Max.
Puller Tensioner
100 °C
380 °C
Adjustable
Spooling
Max. Spool diameter
Spool Inner diameter
Max. Spool width
Max. Spool weight
Automatic tensioner
Friction wheel
Spooling system
300 mm
49 mm - 55 mm
100 mm
3 kg
Yes
Yes
Self tightening spool holder
Energy
Consumption average
Consumption Max.
Voltage
Frequency
300 – 400 W
1300 W
230 V or 110 V
50 – 60 Hz
Connections
CAN-bus
Networking
Power plug
USB
3 ports
Ethernet
Schuko male to C13
USB - B
Compatible materials
PLA, ABS, PC, PS, PETG, TPU, TPE, PPS, PVA, PE, PET, PA6, PA12, PA66, PEEK, PEKK, PAEK, PEI, PSU, PES, PTFE, PVD+, ..
Read More About It

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The Filament Maker TWO is here!

Ready to take the next step? Talk to our Material Specialists and see how the Filament Maker TWO can support your research.

 

Filament Maker TWO FAQ

Can I exchange my Filament Maker ONE with Filament Maker TWO?
Yes, you can! Through the 3devo Loyalty Program, we offer two upgrade options for Filament Maker ONE users:
  1. Customer Loyalty Program: Keep your current machine and add the Filament Maker TWO to your setup with a €1,000 discount on the new machine.
  2. Machine Exchange Program: Trade in your Filament Maker ONE and receive a €2,000 discount off the Filament Maker TWO.
What is the Filament Maker TWO?

The Filament Maker TWO is a lab-scale polymer extrusion system designed for researchers, engineers, and material developers. It enables precise control over filament production for material testing, formulation validation, and polymer research.

Can I buy the Filament Maker TWO?

Yes, you can buy the Filament Maker TWO! The estimated delivery time is around 8 weeks. If you would like to enquire about the Filament Maker TWO feel free to book a meeting with our Extrusion Specialists and we will give you all the details.

Begin your material development project with expert guidance today!

Can the Filament Maker TWO produce filament from recycled materials?

Absolutely! The Filament Maker TWO supports a wide range of recycled thermoplastics, making it ideal for testing recycled content, closed-loop production setups, or sustainable material development. All polymers have different properties, so we offer validation services for your specific material:

  1. Material Test: Is your material extrudable? The Melt Flow Index (MFI) test will give you the answer for €200/hr.
  2. Filament Development Analysis: Is the produced filament printable? Send us your material and get a detailed development report for €2000.
What materials can the Filament Maker TWO handle?

The system can process most thermoplastics, including commodity polymers (PLA, ABS, PETG), engineering materials (TPU, PA12, POM), and high-performance blends (PEEK, PEKK, carbon fiber composites). It also accommodates various additives like carbon fibers, glass fibers, metal powders, and colorants, as well as SLS (Selective Laser Sintering) powder form materials. With processing temperatures up to 450°C, this machine is highly versatile and ideal for numerous research applications. If you want to know if your project is feasible, check out our free Project Builder tool.

How accurate are the filament measurements with the Filament Maker TWO?

The built-in 3-axis filament sensor measures diameter and ovality with 10µm resolution and over 25 readings per second. Combined with thermal imaging and real-time logging, it offers research-grade measurement accuracy for quality control and data analysis.