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Monolith Performance

Radiation Shielding Materials

Context

Monolith Performance is a UK-based fabrication and research lab focused on advanced materials and additive manufacturing.

Within a project funded by the United Kingdom Atomic Energy Authority (UKAEA), the team explored new approaches to developing radiation shielding materials for fusion-related applications.

The objective was to investigate whether composite materials and additive manufacturing could offer a more flexible, efficient, and sustainable alternative to conventional shielding solutions.

Monolith Virgin Materials and Printed Sample
 The Filament Maker TWO from 3devo allowed us to rapidly iterate and process small batches of experimental composite materials. It was key in reaching our goals within a significantly compressed timeframe, while reducing costs and gaining independence from external suppliers. 
 
 Kilyan Alexis Ocampo Cardenas, Founder 

The Challenge

Developing shielding materials for nuclear environments comes with strict performance and safety requirements.

In practice, this can involve:

  • reliance on dense materials such as steel
  • use of subtractive manufacturing processes (e.g. CNC), which can increase material waste and cost
  • limited flexibility in design and iteration

At the same time, exploring new material compositions requires: 

  • controlled and repeatable processing conditions
  • the ability to test multiple formulations quickly
  • reliable data to support evaluation and comparison

This can make validation slow, costly, and dependent on external suppliers.

Monolith Produced Filament and Printed Samples

Continue reading to see the application examples and outcomes.