Filament Maker ONE Profile

Filament Maker ONE

Designed for hands-on material exploration and early-stage research.

A desktop filament extrusion system for universities, labs, and R&D teams that want direct control over material behavior through hands-on testing and iteration.

An accessible way to test, learn, and refine material ideas in-house.

Trusted by Research Teams and Educators Worldwide

Built for Material Exploration and Learning

Filament Maker ONE is a desktop filament extrusion system for hands-on material exploration, testing, and early-stage research.

Used by universities, labs, and R&D teams to experiment with materials, understand extrusion behavior, and build practical material knowledge.

Compatible Polymers

Filament Maker ONE supports a wide range of thermoplastics for hands-on testing, material exploration, and early-stage development.

Recycled & Common Polymers

PET PLA PP HDPE
PETG ABS PS LDPE
PC PHB

Engineering Polymers

TPU POM PA6 PVA
TPE PCL PA66 PA
ASA PA12

High-Performance Polymers

PEEK PEI PSU
PEKK PPSU

Additives and composites

Supports testing of advanced formulations using additives and composite inputs in controlled, experimental workflows. 

Carbon fiber
Ceramic powder
Chemical additives
Metal powder
Wood
Glass fiber
Nanoparticles
Blends of polymers
Biodegradable polymers

Role in the Material Workflow

Across Material Exploration and Early-Stage Research

Material testing & experimentation

Explore how different polymers behave during extrusion and establish initial processing conditions.

Learning & training environments

Build practical understanding of extrusion and material behavior in universities, labs, and educational settings.

Initial material
development

Test new formulations, additives, and material ideas through hands-on iteration.

Can your material be extruded?

We can help review compatibility before system selection.

Discuss feasibility →

System Capabilities

Simple & Accessible Operation

Operate the system through a straightforward interface designed for ease of use, allowing teams to quickly set up and run extrusion processes with minimal complexity.

  • Navigate system settings through a clear OLED display and a simple rotate-and-push control
  • Use predefined material profiles to start extrusion quickly without complex setup
  • Create and save custom profiles to support repeatable workflows
  • Designed for hands-on use in educational, lab, and early-stage research environments

Process Visibility & Monitoring

Monitor key extrusion parameters during operation to better understand material behavior and support informed adjustments between runs.

  • Track key process parameters such as temperature, filament diameter, and motor activity during extrusion
  • Visualize data through simple graphs to support analysis and comparison between runs
  • Export data for further evaluation and documentation of material tests
  • Use process insights to adjust settings and improve repeatability over time

Diameter Monitoring & Filament Handling

Measure and control filament diameter during extrusion to support consistent output across testing and prototyping workflows.

  • Optical sensor monitors filament diameter during extrusion
  • Measurement data helps identify variations and adjust settings between runs
  • Puller system regulates filament speed to support consistent diameter formation
  • Interchangeable puller wheels accommodate different material temperatures

Stable Filament Formation

Designed to support consistent filament formation during extrusion, helping maintain reliable output across testing and prototyping workflows.

  • Vertical extrusion path supports stable filament flow during extrusion
  • Balanced cooling system helps regulate filament temperature during formation
  • Integrated spooling mechanism ensures steady winding and reduces variability during collection

Clean & Controlled Spooling

Ensure consistent and manageable filament collection during extrusion, supporting smooth operation and usable output across runs.

  • Supports different spool sizes to accommodate various workflows and material runs
  • Adjustable spooling setup helps maintain even winding during operation
  • Integrated tension control supports smooth filament handling and reduces tangling
  • Reliable filament handling across testing, prototyping, and training workflows

Research in Action.

See how ESA used Filament Maker ONE for hands-on material experimentation.

ESA Engineer working with 3d printed prototypes

Specifications

Technical specifications for system integration, operation, and configuration.

Column 1
Column 2
Size and Weight
Dimensions
Weight
506 x 216 x 448 mm (19.9 x 8.5 x 17.6 in)
24.5 kg (54 lb)
Extrusion Drive
RPM
2 – 15 RPM
Hopper System
Volume
Active cooled
2 L
No
Band Heaters
Max. Temperature
Heating zones
Heater power
450 °C
4
225W per zone
Compression Screw
Screw Material
Hardening treatment
Compression
Screw Type
Compression Ratio
L/D ratio
High Chromium and Molybdenum steel alloy
Nitrided
3 stages
Fixed
2,25
19,40
Filament Sensor
Type
Framerate
Measurements axis
Thermal sensor
Infrared
1 fps
1
No
Puller
Low Temp High Grip Max.
High Temp Nonstick Max.
Puller Tensioner
100 °C
380 °C
Fixed
Spooling
Max. Spool diameter
Max. Spool width
Max. Spool weight
Automatic tensioner
Friction wheel
Spooling system
240 mm (9.44 in)
100 mm (3.93 in)
1 kg (2.2lb)
No
No
Manually adjustable spool holder
Energy
Consumption average
Consumption Max.
Voltage
Frequency
300 – 400 W
1300 W
230 V or 110 V
50 – 60 Hz
Connections
CAN-bus
Networking
Power plug
USB
No
Ethernet
Schuko male to C13
USB - B

Ready to Explore Filament Maker ONE?

Talk to our team about research, material testing, or early-stage development workflows.